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CNC Wheel Dressing MachineLeading CNC Wheel Dressing Machine Manufacturers in China
CNC Wheel Dressing Machine for Sale
The CNC Grinding Wheel Dressing Machine is specifically constructed for accurately shaping and dressing diamond and CBN grinding wheels utilized in CNC tool grinding.
Consistently and reliably processes dressing parameters for inner, outer, angled, and arc surfaces of different grinding wheels.
Facilitates integration of DXF drawings, provides embedded graphics, and measures deviations of real versus theoretical sizes of grinding wheels.
Provides automation of all servo adjustments along with rotating, feeding, and range delineation. Moreover, users have the option of either automatic or manual dressing.
Fitted with high-resolution cameras for particular applications, video measurement systems with variable magnification, as well as video data and capture systems.
The measurement software contains preloaded grinding wheel shapes, which are readily accessible and modifiable as needed.
Incorporates a sealed hood for dry, mist, and wet dressing with glove attachments for dust extraction and fluid return ports to support a clean and safe environment.
Solving Critical Manufacturing Challenges
Improve your production efficiency by solving grinding wheel maintenance issues with our automated solutions.
Processes involving manual handling are inefficient and susceptible to mistakes and they must be performed for hours before being considered done properly.
✓ Solution: Automated systems reduce the time taken for dressing from hours to seconds, removing human error and providing uniform results every time.
Production delays, surface finish issues, and rejections tend to occur as a result of wheels being out of profile.
✓ Solution: Guaranteeing consistent wheel profiles and quality of grinding, we achieve precision tolerances of ±0.002mm.
Excessive tool wear, increased tool replacement frequency, and material waste are all consequences of poorly dressed wheels.
✓ Solution: Eliminate poorly dressed wheels, reducing overall operational cost and material waste while extending grinding wheels to 50% of their life.
Safety concerns and the need for highly skilled workers persist with manual wheel dressing on high-speed abrasive machines.
✓ Solution: Job automation significantly reduces the potential for accidents and enables operators to concentrate on more productive tasks.
Detailed Technical Specifications
| Dressed wheel spindle | HSK50 |
|---|---|
| Tightening method | Pull-back type |
| Dressed wheel flange interface | Optional customer interface spindle |
| Dressed wheel diameter (mm) | 30-250 |
| Dressed wheel max. width (mm) | 40 |
| Dressed wheel spindle speed (Stepless) | 100~1500 RPM |
| Dressing wheel size (SiC) | Φ175(max. 250)*10*Φ32 |
| Dressing wheel spindle speed (SiC) | 100~2800RPM |
| X-axis max. travel (mm) | 100 |
| X-axis resolution (mm) | 0.001 |
| Y-axis max. travel (mm) | 100 |
| Y-axis resolution (mm) | 0.001 |
| C-axis max. travel (mm) | +95/-90 |
| C-axis (rotation axis) resolution (mm) | 0.01 ° |
| A-axis max. travel (mm) | 190 |
| A-axis resolution (mm) | 0.001 |
| B-axis max. travel (mm) | 180 |
| B-axis resolution (mm) | 0.001 |
| Spindle power | ≥3KW |
| Measurement magnification | 16X-100X |
| Measurement software | Configure special measurement software |
| CCD | High-resolution camera |
| LED light | Lower light |
| 19-inch all-in-one computer | 1 set |
| Measurement function | Measurement software comes with measurement and plotting kinetics |
| Cover | Configure sealed hood |
| Grinding methods | Dry, wet and spray dressing |
| Vacuum cleaner | Optional |
| Total rated power | 6.85KW |
| Single unit capacity | 8.0 kVA |
Revolutionary CNC Wheel Dressing Machines
As evidenced by the thousands of units in operations across aerospace, automotive, gear manufacturing, and precision tooling industries, our CNC wheel dressing machines demonstrate reliability and performance in the most demanding applications.
Accuracy/Inches
Time Reduction
Units Worldwide
Years Experience
Technical Drawing of the X6 Wheel Dressing Machine
Take a look at the technical drawing of our X6 Wheel Dressing Machine! 🛠️ X6 offers precision engineering designed for optimal performance, built for elevating your operations.
Industrial Applications of CNC Wheel Dressing Machine
Learn about the diverse industrial applications of CNC wheel dressing machines.
01
🏭 Automotive Part Production
02
✈️ Aerospace Component Fabrication
03
🔩 Tool & Die Making
04
⚙️Gear and Bearing Manufacturing
05
🏗️ Heavy Machinery
06
💉 Medical Device Manufacturing
Specific Use Cases
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Expert Guides to CNC Wheel Dressing Machine
Factors to prioritize when selecting buffs for a given grinder include the material, construction, and purpose of the buffs, as well as the intended use of the grinder. Each of these elements should be aligned with the expected outcome for the particular task.
Straight Wheels: Typically utilized for cylindrical, centerless, and surface grinding on bench or pedestal grinders. Cylinder or Wheel Ring: Used for flat surface grinding on vertical and horizontal spindle grinders. Tapered Wheels: Constructed for grinding threads and gear teeth with increased side load grinding capabilities. Straight Cup Wheels: Employed in tool and cutter grinders to sharpen and flatten surfaces. Dish Cup Wheels: Thin wheels, typically used in cutter and jig grinding, designed to grind in grooves and narrow spaces. Saucer Wheels: Used for grinding twist drills and milling cutters. Diamond Wheels: Inset with industrial diamonds for grinding tough materials such as carbide, diamonds, and concrete. Mounted Points: Small profile and debur as wheels for hard to reach areas. Cut-Off Wheels: Thin, self-sharpening wheels used for cutting materials such as rebar and bolts.
Using the right techniques and tools is the best approach to restoring the sharpness, shape, and efficiency of a grinding wheel. The dressing ‘operation’ ensures optimal performance by removing clogs, dulled abrasive grains, and excess bonding material.
What Is a Type 5 Grinding Wheel?
The Type 5 grinding wheel is a specialized toolroom grinding wheel, and is designed with a recessed shape providing more clearance than straight wheels. These wheels are used for grinding the workpieces inside diameters, for example, bearings, and are used with cylindrical, surface, and ID grinders.
CBN wheels can grind carbide as they are incredibly hard, but they are still far less efficient for this task than diamond wheels. Using a CBN wheel for such a task leads to quick wheel degradation, diminished functional capacity, and a greater reduction in overall life expectancy of the wheel. Diamond wheels, constructed with the specific purpose of working with carbide, exceed the CBN wheels in all relevant metrics, including velocity, accuracy, and endurance.
Dressing a grinding wheel becomes necessary when its wear manifests as reduced sharpness, clogging, or loss of shape, leading to poor surface finishes and inconsistent part quality.
What Our Customers Say
Learn how industrial pioneers innovate their production processes with our CNC wheel dressing solutions.
Frequently Asked Questions (FAQs)
Find answers to the frequently asked questions concerning the technology and implementation of CNC wheel dressing.
A: Precision contour maintenance is the role of a CNC grinding wheel dresser. This function-autonomized machine provides the needed precision for today’s fast-paced manufacturing industries.
A: Utilizing servo-controlled axes enables the CNC wheel dresser to accurately align the tool to the grinding wheel. The wheel can be dressed using CBN or diamond tools to enhance performance through contour restoration.
A: CNC grinding wheel dressers enhance efficiency through process automation. This innovation minimizes required manual adjustments to reduce human error. Other benefits include flexible wheel pack systems and contour dressing of vitrified grinding wheels border on the extraordinary.
A: CNC dressing machines are able to dress all types of wheels. This range encompasses single diamond wheels and CBN. Its contouring capability for angles and radii enables a variety of grinding jobs.
A: Certain CNC wheel dressing machines have manual modes that enable operators to manually control the dressing process in certain situations. This can be an advantage in specific situations or when working with unconventional wheel geometries.
A: The Human-Machine Interface (HMI) of CNC grinding wheel dressers is designed for the operator’s interaction with the machine, enabling easier programming of dressing cycles, inspection and control of grinding wheel parameters, and monitoring of grinding wheel condition.
A: To set the parameters for a CNC grinding wheel dresser, an operator must adjust parameters related to speed, position, and dressing depth. The operator can either program specific G-code commands or edit these parameters via the HMI to meet the demands of the specific grinding wheel.
A: Expected maintenance for a CNC wheel dressing machine includes checking the spindle for truing, assessing the lubrication of the machine’s mobile components, and gauging the encoder for precise positioning. The CNC wheel dressing machine also requires regular swarf buildup removal to ensure reliable operation.
A: By consistently performing precise dressing of grinding wheels, CNC wheel dressing machines enhance manufacturing efficiency, producing finer surface finishes and shortening cycle times. This minimizes wheel change downtime, further streamlining the manufacturing process.


